1 — On-Site Discovery
We visit your ops — plant, yard, warehouse, clinic — and watch the actual workflow. Written spec within 10 business days.
Industry Reality
The Gap Between ERP and the Shop Floor
Your ERP tracks orders and dollars. Your shop floor tracks parts and minutes. Custom MES bridges the two — and ends the Monday morning "what actually happened last week?" meeting.
Real-Time Shop-Floor Data
Station tablets, barcode scanners, PLC integration (Modbus, OPC-UA). Live production counts, scrap rates, downtime reasons — not Monday's spreadsheet.
OEE & KPI Dashboards
Availability × Performance × Quality by machine, shift, product. Big-screen plant dashboards your line leads actually look at.
Dynamic Production Scheduling
Finite-capacity scheduling with setup matrices, operator skills, and material availability. Reschedule in minutes when a rush order hits.
BOM & Routing Engine
Multi-level BOMs, engineering change orders, phantom assemblies, backflushing. Sync to QuickBooks, Sage, or legacy ERP.
Quality & Inspection
Inline inspection prompts, SPC charts, non-conformance workflows, CAPA tracking, certificates of compliance auto-generated.
Traceability
Full lot and serial traceability — raw material through finished goods to customer shipment. Essential for food, pharma, aerospace.
How We Deliver
Our Process for Manufacturing Projects
2 — Fixed-Scope Proposal
Modular scope, fixed price per module, written timeline. You pick the phase order based on what hurts most today.
3 — Prototype in 2 Weeks
Clickable prototype of the three highest-value screens before any backend code. You see the UX before we build the engine.
4 — Sprint Build
Two-week sprints, Friday demos. Industry-specific integrations (Procore, Yardi, OSCAR, etc.) built in parallel.
5 — Pilot & UAT
Pilot team on one site/location/clinic for 2–4 weeks. Real-world data, real-world edge cases. Fix before scaling.
6 — Rollout & Retainer
Phased rollout site-by-site. Retainer covers support, security patches, and a sprint budget for new features.
Most manufacturing clients see first production module live inside 14 weeks.
Free On-Site Discovery
Build software that fits your manufacturing operation
Tell us about your current systems and the one bottleneck that keeps leadership up at night. A senior engineer replies within one business day to book a discovery call.